INDUSTRIAL HYGIENE SAMPLING STRATEGIES
PARTICLE SIZE DISTRIBUTION

 
OSH 626, LAB II

PARTICLE SIZE DISTRIBUTION


Purpose
The purpose of this experiment is to demonstrate the utilization of
cascade impactors for the determination of particle size distributions
of airborne dust.


Part I
Two Impactors will be operated at the same time and for the same period
of time.  The stages of one impactor is coated with a thin layer of
vacuum oil to reduce particle bounce.  Arrange the apparatus as shown
below to determine the setting of the vacuum pump that will provide an
air flow rate of 28.3 l/minute using a rotameter.  To determine the
particle size distribution, use the following instructions and procedure:

   ROTAMETER--->CASCADE IMPACTOR--->FILTER--->PUMP

            Experimental setup for air flow calibration

1. Weigh the impaction stages & the final filter on the Mettler
   balance(+ 0.01 mg) and mark each stage as in the figure. Repeat the
   same for the second impactor.
2. Assemble the impactor as shown above and connect each one to a
   rotameter and a vacuum pump.
3. Place both impactors in the dust chamber and sample for 15 minutes.
   You do not need to sample for a very long period of time because too 
   much sampling may cause an excessive build up of particles on the 
   impaction stages.
4. Weigh each stage and the final filter and determine the weight of
   the dust collected on each stage in the two impactors.
5. Tabulate the data for each impactor in the following manner:

COATED IMPACTOR                                                   
Stage #  ECD (mm)  Net Wt. (mg)        %       Cum %  Cum % < Than
                  Collected Dust   Size Range         Stated Diam.
 0         11                                                     
 1          7                                                     
 2        4.7                                                     
 3        3.3                                                     
 4        2.1                                                     
 5        1.1                                                     
 6        0.7                                                     
 7        0.4                                                     
 Filter  <0.4                                                     
 TOTAL                                                            


UNCOATED IMPACTOR                                                 
Stage #  ECD (mm)  Net Wt. (mg)        %       Cum %  Cum % < Than
                  Collected Dust   Size Range         Stated Diam.
 0         11                                                     
 1          7                                                     
 2        4.7                                                     
 3        3.3                                                     
 4        2.1                                                     
 5        1.1                                                     
 6        0.7                                                     
 7        0.4                                                     
 Filter  <0.4                                                     
 TOTAL                                                            

6. Plot your size distributions on log-probability graph paper for the
   two impactors.  Determine the MMD and GSD for the two distributions.

                   DATA FOR COLLECTED DUST
           _______________________________________
             Data for impactor with oil coating
               Stage #      Dust Net Wt. (mg)
                  0             0.55
                  1             0.63
                  2             1.26
                  3             3.41
                  4             3.42
                  5             2.81
                  6             0.83
                  7             0.53
                Filter          0.17
               Data for impactor without oil coating
                  0             0.42
                  1             0.75
                  2             2.02
                  3             4.69
                  4             5.43
                  5             3.28
                  6             0.95
                  7             0.24
                Filter          0.03


Part II
1) What are the inherent errors in the determination of the size
   distribution by impactors?

2) Did the stage coating prevent particle bounce? On what basis did
   you make that decision?

3) Determine the concentration of the respirable dust from the
   concentration size distribution.
   According to the British definition; < Penetration (P)= 1-[de2/50],
   where (de) is the aerodynamic particle diameter.  The density of this 
   dust is 2.6 gm/cc >.  USE DATA FROM THE IMPACTOR WITHOUT OIL LAYER.
  

Part III 
Given the following tabulated data for 2 (PVC-type) filters used in 
sampling for total and respirable dust.  The entire sampling time for
each filter was 64 minutes & 42 seconds.  Both filters were sampling
the same air.



         Filter #   Filter Wt.     Filter Wt.          Flow Rate
                   Int. Wt.(mg)  After Sampling (mg)   Q (l/min) 
 Total
 DUST      1         11.86           13.40               1.70
 ________________________________________________________________
 RESP.
 DUST      2         12.55           13.27               1.70
 ________________________________________________________________

1) Determine the concentration in mg/m3 for both total and respirable
   dust.  What percentage did the respirable dust constitute?
   
2) Assume that the respirable dust contains 13% free silica, calculate
   the concentration of silica in mg/m3, and compare your results with
   OSHA's standards.

              PEL for free silica = 10/(%+2)
    SUPPORTIVE MATERIAL FOR SOLVING PARTS OF THIS LAB

- ACCORDING TO THE BRITISH DEFINITION, RESPIRABLE DUST IS DEFINED AS
  PARTICLES WITH DIAMETER LESS THAN 7.07 mm.

- PENETRATION BY WEIGHT = (% SIZE RANGE)(CONCENTRATION)(P).